Pet food manufacturing has human-food-grade complexity. Your software should match.
FlexiBake manages the regulatory depth, formulation precision, and production traceability that pet food manufacturing demands --- AAFCO nutrient profiles, ingredient lot tracking, batch-level records, and the recall readiness that retailers and regulators expect. One platform. Not a stack of disconnected tools.
Why pet food manufacturers need purpose-built software
Formulations that serve two masters
Every pet food recipe has to meet AAFCO nutrient profiles for the target species and life stage while also hitting cost targets and using available ingredients. Reformulating when an ingredient price spikes or a supplier can't deliver means recalculating nutrient adequacy, cost per unit, and label declarations simultaneously.
Traceability requirements that match human food
Pet food recalls make national news. Retailers demand traceability documentation on par with human food products. When a customer or regulator asks which ingredient lots went into batch 3847 and which retailers received product from that batch, the answer needs to come in minutes --- not days of cross-referencing paper records.
Multi-species, multi-format production complexity
Dog food dry kibble, cat food wet pouches, freeze-dried treats, dental chews --- different species, different formats, different production processes, all running through the same facility. Each product has its own recipe, its own nutrient profile requirements, its own packaging, and its own allergen considerations.
Labelling that regulators and retailers both scrutinise
Pet food labels face AAFCO labelling requirements, FDA nutritional guidelines, and retailer-specific demands. Guaranteed Analysis panels, ingredient declarations in descending order by weight, calorie content statements, AAFCO nutritional adequacy statements --- and every time you reformulate, every label needs to be reviewed.
The Pet Food transformation
- Formulations recalculated manually when ingredients or costs change
- Lot traceability assembled from paper records across production stages
- Multi-species, multi-format production managed in disconnected systems
- Label declarations maintained separately from recipe formulations
- Recall readiness dependent on manual cross-referencing of batch records
- Recipe changes automatically update costing, nutritional analysis, and label declarations
- Forward and backward lot tracing through the entire production and distribution chain in seconds
- All formats (dry, wet, freeze-dried, treats) managed in one production system
- Labels generated directly from recipe data and updated when formulas change
- Instant recall scope identification --- from ingredient lot to every affected customer shipment
How FlexiBake works for pet food manufacturers
Recipe management with nutrient profiles
Manage formulations for multiple species, life stages, and product formats in one system. FlexiBake stores recipes with full ingredient breakdowns, scales automatically for any batch size, and connects each formula to costing, nutritional analysis, and label generation.
Learn moreLot tracking and recall readiness
End-to-end lot traceability from raw ingredient receipt through production to customer shipment. FlexiBake links every ingredient lot to every batch and every batch to every outbound shipment. Forward and backward traces in seconds --- critical for the recall speed that regulators and retailers demand.
Learn moreProduction management for multi-format operations
Track production across dry, wet, freeze-dried, and treat formats. FlexiBake manages batch records, equipment allocation, and yield tracking for each production type. Multi-step processes --- mixing, extruding, drying, coating, packaging --- tracked as connected stages.
Learn moreInventory management
Real-time inventory for raw ingredients (meat meals, grains, fats, supplements), packaging materials, and finished goods. FIFO/FEFO enforcement for perishable ingredients. Shortage alerts when production requirements exceed available stock.
Learn moreFood costing
Real-time cost per unit calculated from actual recipes, current ingredient prices, and actual production yields. When meat meal prices increase 15%, every product that uses it recalculates immediately. Margin analysis by product, by customer, and by sales channel.
Learn moreRelevant platform modules
Recipe Management
One place for every formula. Scale any batch size instantly. When a recipe changes, everything downstream updates — prod...
Learn moreLot Tracking & Traceability
Trace any ingredient forward to every product it touched, or any finished product backward to every lot that went into i...
Learn moreProduction Management
Know exactly what to produce, how much of each ingredient you need, and where every batch stands — before your team arri...
Learn moreInventory Management
See what you have, what you need, and what's about to expire — in real time, not after a physical count. FlexiBake conne...
Learn moreFood Costing
Know your real cost per unit — today, not last month. FlexiBake calculates product costs directly from your recipes, cur...
Learn moreRegulatory Compliance
FSMA 204, HACCP, SQF, BRC, and allergen compliance maintained as a byproduct of your normal operations — not as a separa...
Learn moreReady to see FlexiBake for pet food manufacturing?
Book a 30-minute demo tailored to your operation.